Heat Dissipation with an On-Board Connector

ABSTRACT

Electronic or opto-electronic on-board connector and method to dissipate heat from such a connector. The connector is positioned within the scope of a cooling air flow. The component includes a heat sink with a heat sink base carrying a plurality of upwardly extending elements, such as pins or fins. The heat sink base makes an angle with the flow direction of the cooling air flow.

FIELD OF THE DISCLOSURE

The invention relates to the field of heat dissipation with on-board connectors, such as electrical or optical connectors.

BACKGROUND OF THE DISCLOSURE

Appropriate heat management with electronic or opto-electronic components has direct effect to their reliability and performance. Electronic and opto-electronic components typically have strict temperature requirements for optimal operation. Overheating of an electronic or opto-electronic component within an (opto)electronic system may affect the entire system.

Also optical transceivers need to be cooled to improve their performance. An optical transceiver is typically configured to transmit and receive optical signals to and from a complementary optical connector optically active devices, such as a light-emitting device and a light-receiving device. Such a transceiver generally includes a main body encasing electronic components, electronic circuitry and a receptacle receiving the optical connector.

Such electrical or opto-electric components are generally used in configurations with a source of cooling air, such as servers, more particular high density servers and rack-mountable servers, typically provided with one or more cooling fans.

To dissipate heat from electronic or opto-electronic components heat sinks can be employed, particularly if available space is limited. Heat sinks typically comprise a heat sink base coupled to an electronic or opto-electronic component, and a plurality of parallel heat sink pins or fins extending upwardly from the heat sink base. The heat sink base acts as the primary conduction path for heat generated by the electronic component. The heat sink pins or fins dissipate heat and create turbulence in air blown through the heat sink pins.

Although good results can be obtained with the use at such heat sinks, it is an object to further improve heat dissipation by electronic and opto-electronic components.

SUMMARY OF THE DISCLOSURE

In an aspect of the invention a method is provided for dissipating heat from an electronic or opto-electronic connector comprising a heat sink with a heat sink base carrying a plurality of upwardly extending elements. Cooling air is blown to the heat sink in a direction making an angle with the heat sink base, viewed in side view. In other words, the air flow direction makes an angle with the plane of the surface of the heat sink base, in a vertical plane parallel to the air flow direction.

The elements can for instance be pins, such as an array of pins extending under right angles with the heat sink base. Alternatively, or additionally, the heat dissipation elements may include fins and/or similar elements.

It has been found that heat dissipation is substantially improved, e.g., almost doubled if the air flow angle relative to the heat sink is increased from 0 degrees to about 30 degrees. Accordingly, good results are obtained if the angle between air flow direction and the heat sink base in side view is 45 degrees or lower, e.g., 30 degrees or lower. Preferably, the angle between the air flow direction and the heat sink as in side view is at least 4 degrees.

Further an assembly is disclosed comprising at least one board connector on a substrate within the scope of a cooling air flow. The board connector has a top surface at least partly covered with a heat sink comprising a heat sink base carrying a plurality of upwardly extending heat dissipation elements, such as pins. The heat sink base is inclined under an angle towards the air flow.

The source of the air flow can be any air displacing device, such as a blower or a fan, in particular a regular cooling fan in a server, such as a high density server.

The air flow angle can be increased by tilting the air flow and/or by tilting the heat sink. Good results are obtained if a board connector is used with a top face, making a top face angle of 0-30 degrees with the substrate in side view. Preferably, the top face angle is at least 5 degrees relative to the substrate.

The board connector can for example be an optical transceiver configured to receive a complementary optical cable connector. For further improvement of heat dissipation the transceiver may for instance comprise at least one thermo-conductive bridge between a heat generating component in the transceiver and the transceiver top face.

BRIEF DESCRIPTION OF THE DRAWINGS

The drawings show embodiments of an optical transceiver by way of example, the drawings being explained in more detail below.

FIG. 1: shows schematically an optical transceiver with a heat sink and a source for cooling air;

FIG. 2: shows the transceiver of FIG. 1 in perspective view;

FIG. 3: shows an alternative transceiver in perspective view;

FIG. 4: shows a graph of thermal resistance as a function of the air flow angle.

DETAILED DESCRIPTION OF EMBODIMENTS

FIG. 1 shows an on-board connector 1 with an optical transceiver 2. The optical transceiver 2 is received in a socket 3 on a board 4. The transceiver 2 comprises a receiving opening 5 for receiving a complementary cable connector 6 connected to a cable 7 holding a plurality of optical fibers. The cable connector 6 has a contact face 8 presenting the fiber ends of the optical fibers to a complementary contact face 9 of a coupler element 11 encased in the transceiver 2. Optical signals from the fiber ends are received via the contact face 9 of the coupler 11 and guided downwardly to opto-electronic elements 12 transforming the optical signals to electronic signals. The transceiver 2 comprises a thermo-conductive top face 13 and thermo-conductive bridges 14 between the top face and heat generating electronic elements 16 of the transceiver 2.

The top face 13 of the transceiver 2 slopes from a high edge 17 at the side of the cable entry 5 to a lower edge 18 at the opposite side. In side view the top face 13 makes an angle α of, e.g., about 5-10 degrees, e.g., about 7 degrees with the plane of the board 4.

A heat sink 20 covers the top face 13 of the transceiver 2. The heat sink 20 comprises a flat heat sink base 21 of uniform thickness carrying an array of equidistantly arranged upwardly extending heat dissipating pins 22 (see FIG. 2). In the shown embodiment, the pins 22 are substantially perpendicular to the heat sink base 21.

The heat sink 20 can for instance be made of a metal or a similar heat dissipating material. The heat sink base can for example be attached to the transceiver top face 13 using a thermo-conductive adhesive.

FIG. 1 schematically indicates a source of cooling air 25 generating a flow of air in a flow direction indicated by arrows A. The cooling air source 25 will generally be regular cooling fan or similar provision as typically used with high density or rack-mountable servers. Alternatively the sources can comprise any other type of blower or air displacement device positioned at a distance from the transceiver facing the lower edge 18 of the slanting top face 13. Cooling air is blown from the cooling air source 25 through the plurality of pins 22 to take up excessive heat. In the embodiment shown in the drawing, the direction A is substantially horizontal, so the angle between the air flow direction A and the heat sink base 21 is equal to the slanting angle of the top face 13 which is 7 degrees.

Heat is generated by the various opto-electronic components 12, 16 in the transceiver 2. The generated heat is dissipated via the thermoconductive bridges 14 and the top face 13 to the heat sink 20. The heat sink 20 dissipates heat via the pins 22 to the surrounding air. The heat dissipation is substantially increased by forcing a flow of cooling air through the array of pins 22.

FIG. 3 shows an alternative embodiment of a transceiver 30 with a bottom surface 31 and a slanting top surface 32. The top surface 32 is capped with a heat sink 33 comprising a heat sink base 34 plating the top surface 32 of the transceiver 30 and carrying a row of parallel and equidistantly spaced cooling fins 35. Any other type or configuration of upwardly extending cooling elements can also be used, if so desired. Generally, the bottom surface 31 is parallel to the substrate and to the flow direction of cooling air. The top surface 32 of the transceiver 30 and the heat sink base 34 make an angle with the bottom surface 31 and, correspondingly, with the air flow direction.

The graph in FIG. 4 shows the thermal resistance of the heat sink as a function of the angle α between the air flow A and the heat sink base 21. More precisely, the air flow angle in the graph is the angle between the air flow direction A and the heat sink base 21 in a vertical plane parallel to the air flow direction A. Thermal resistance is a measure (Kelvins per Watt) of a temperature difference by which an object or material resists a heat flow and indicates the temperature difference across the thermal interface as a function of dissipated power on one side of the interface. Thermal resistance is inversely proportional to thermal conductance. A lower thermal resistance results in a proportionally higher heat dissipation.

The graph in FIG. 3 makes clear that the thermal resistance is reduced with almost 50% when the air flow angle is increased from 0 to about 30 degrees. This means that the temperature difference between the air and the heat sink is halved.

Further increase of the air flow angle α does not have substantial effect on the thermal resistance.

In the embodiment of FIG. 1 the airflow direction A is substantially horizontal and the angle α between the heat sink base 21 and the air flow is obtained by using a transceiver 2 with a slanting top face 13. Alternatively, or additionally, the angle α between the air flow and the heat sink base 21 can also be increased by generating a non-horizontal air flow making an angle with the horizontal and/or by tilting the transceiver 2 as a whole. 

1. Method to dissipate heat from an electronic or optoelectronic component positioned within the scope of a cooling air flow, wherein the electronic or optoelectronic component comprises a heat sink with a heat sink base carrying a plurality of upwardly extending elements, wherein the heat sink base makes an angle with the flow direction of the cooling air flow.
 2. Method according to claim 1 wherein the upwardly extending elements of the heat sink include pins and/or fins.
 3. Method according to claim 2 wherein the pins and/or fins are under right angles with the heat sink base.
 4. Method according to claim 1 wherein the angle between the air flow direction and the heat sink base in side view is 0<α≦45 degrees, e.g., 0<α≦30 degrees.
 5. Method according to claim 4 wherein the angle between the air flow direction and the heat sink base in side view is at least 4 degrees.
 6. Assembly comprising at least one board connector on a substrate and a cooling air source generating a flow of cooling air in a flow direction, wherein the board connector has a top surface at least partly covered with a heat sink comprising a heat sink base carrying a plurality of upwardly extending heat dissipation elements, and wherein the air flow is directed under an angle with the top face of the board connector.
 7. Board connector according to claim 6 wherein in side view the top face makes an angle of 30 degrees or less with the substrate.
 8. Board connector according to claim 7 wherein in side view the top face makes art angle of at least 4 degrees with the substrate.
 9. Board connector according to claim 8 comprising an optical transceiver configured to receive a complementary optical cable connector.
 10. Board connector according to claim 8 comprising at least one thermo-conductive bridge between a heat generating component in the connector and the connector top face. 